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DT30 small

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You can depend on a John Deere engine for uninterrupted performance, durability and unbeatable fuel economy. These engines are built tough, for our harsh ambient conditions.

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      The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard. Notes: 1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory. 2.This generating set is of fixed speed of 1800 rpm. 3.DT30 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation. 4.DT36S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.
Engine Technical Data
Make & Series Model / GSPU JOHN DEERE 3029DF129 / 3029DFU29
Cylinders & Arrangement 3; vertical in-line
Bore & Stroke (mm) 106 x 110
Induction system Naturally aspirated
Combustion Direct injection
Cycle 4 stroke
Compression ratio 17.2:1
Cooling System Water cooled
Displacement 2.9 liters
Lube oil capacity 6.0 liters Max
Coolant capacity 5.7 liters
Standard governor (Optional) Mechanical (Electronic)
Engine Speed 1800 rpm
Fuel & Oil Consumption Fuel Cons. Oil Cons.
Consumption @ 100% Load (L/H) 8.0 0.021
Consumption @ 75% Load (L/H) 6.4 0.017
Consumption @ 50% Load (L/H) 4.5 0.012
Consumption @ 25% Load (L/H) 2.7 0.007
Radiator Cooling Air Flow (m3/s) 2.4
Emissions regulations For non-regulated territories
Exhaust temperature ᵒC (max) 570
Max exhaust gas flow (m3/min) 6.1
Max. allowed back pressure (kPa) 7.5
The above performance data are valid as per the following specs:
  • Diesel Fuel is according to BS2869 Class A2 or equivalent.
  • Lubricating oil is according to Grade SAE 15W-40 API CI4.
  • The coolant should be 50% antifreeze and 50% fresh water.
Alternator Technical Data
Make & Model Leroy Somer TAL042C
Frequency / No. of poles 60Hz / 4P
Ingress protection IP23
Insulation class H
Terminals (Optional) 6 (12)
Excitation system SHUNT
Winding pitch 2/3
AVR model R120
Overspeed 2250 R.P.M.
Voltage regulation ± 1 %
oolant air flow 0.13 m3/s
Certification
  • The complete generating set is type-tested according to ISO 8528-8 standard.

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic start generating set panel of microprocessor-based design which is capable of interfacing with electronic engine through the can-bus J1939. It is fully configurable by PC software, yet most settings can be programmed by front fascia buttons. If Mains voltage is to be monitored, DSE6120MKIII can be offered. Circuit Breaker Schneider or ABB, 3 Pole MCB (4 Pole available as Optional)

Construction

Sheet Fabrication CNC shearing & bending
Paint type Heat-treated powder-coated
Paint application Electrostatic corona spraying
Durability tests §  IMPACT [EN ISO 6272] §  Salt spray resistance [ASTM B117-73] §  Humidity Resistance [ASTM D2247]
Compliance §  Panel is compliant with [ISO8528-8] §  Clearance & Creepage [IEC60355-1] §  Leakage current & Dielectric strength [IEC60355-1] §  Protection against electric shock [IEC600 364-4-41]
Degree of protection IP55
Wire crimping §  Crimping force up to 20KN §  Accuracy of 0.01mm §  Each crimping is checked by Komax CFA+
Wire coding §  Wires are coded by wire color and cross-section §  Wires are coded by printed numbers §  Wires are coded by printed function of the wire
Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).
Certification
  • The control panel is certified by an ISO17025 accredited laboratory to have IP55 according to IEC60355
  Genset Standard Features   Assembly: Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.   Fabrication: – The engine/alternator assembly rests on skid with Anti-vibration mounting pads. – The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms. – A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses. – The control panel enclosure is made up of reliable metal sheet.   Paint: -The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying. – Paints passed durability tests conforming to international quality standards. – Impact (EN ISO 6272) – Salt Spray Resistance (ASTM B117-73) – Humidity Resistance (ASTM D2247)   Works-Testing: – All Gensets are tested prior to dispatch. – Test is automatically generated and checked according to ISO8528 – Test certificate is issued for each Genset   Equipment: – Water cooled Radiator with belt driven blower fan and full guarding – Electric starter with solenoid Relay – Battery Charging Alternator – Energized to run solenoid – Replaceable fuel, oil and air filters – Heavy duty leads acid battery with matching capacity (Amps & CCA) – One loose supplied industrial exhaust silencer – 16 DB noise reduction level. – Integral Fuel Tank with 117 L capacity.   Documentation: – User Manual for Operation, Installation and Maintenance guidance – Wring Diagram. – Test Report – Maintenance Schedule – Catalogues for Engine, Alternator & AVR   Genset Optional Features   Manual & Automatic Transfer Switches, Synchronizing & Totalizing Panels Fuel water separator Water jacket heater Oil heater Fuel heater Battery heater Anti-condensation Heater Air Shut-off Valve Oil Sampler Pre-lube Oil Pump

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT30 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT36S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

Engine Technical Data

Make & Series Model / GSPU

JOHN DEERE 3029DFG20 / 3029DFU20

Cylinders & Arrangement

3; vertical in-line

Bore & Stroke (mm)

106 x 110

Induction system

Naturally aspirated

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.2:1

Cooling System

Water cooled

Displacement

2.9 liters

Lube oil capacity

6.0 liters Max

Coolant capacity

13 liters

Standard governor (Optional)

Mechanical (Electronic)

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

8.0

0.022

Consumption @ 75% Load (L/H)

6.4

0.017

Consumption @ 50% Load (L/H)

4.4

0.012

Consumption @ 25% Load (L/H)

2.7

0.007

Radiator Cooling Air Flow (m3/s)

2.4

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

570

Max exhaust gas flow (m3/min)

6.1

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL042C

Frequency / No. of poles

60Hz / 4P

Ingress protection

IP23

Insulation class

H

Terminals (Optional)

6 (12)

Excitation system

SHUNT

Winding pitch

2/3

AVR model

R120

Overspeed

2250 R.P.M.

Voltage regulation

± 1 %

oolant air flow

0.13 m3/s

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic start generating set panel of microprocessor-based design which is capable of interfacing with electronic engine through the can-bus J1939. It is fully configurable by PC software, yet most settings can be programmed by front fascia buttons. If Mains voltage is to be monitored, DSE6120MKIII can be offered. Circuit Breaker Schneider or ABB, 3 Pole MCB (4 Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Certification

  • The control panel is certified by an ISO17025 accredited laboratory to have IP55 according to IEC60355

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 117 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT45 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT50S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 3029TFG20 / 3029TFU20

Cylinders & Arrangement

3; vertical in-line

Bore & Stroke (mm)

106 x 110

Induction system

Turbocharged

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.2:1

Cooling System

Water cooled

Displacement

2.9 liters

Lube oil capacity

6.0 liters Max

Coolant capacity

13 liters

Standard governor 

Electronic

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

11.7

0.031

Consumption @ 75% Load (L/H)

9.2

0.024

Consumption @ 50% Load (L/H)

6.4

0.017

Consumption @ 25% Load (L/H)

4.0

0.011

Radiator Cooling Air Flow (m3/s)

2.1

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

414

Max exhaust gas flow (m3/min)

9.4

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL042F

Frequency / No. of poles

60Hz / 4P

Ingress protection

IP23

Insulation class

H

Terminals (Optional)

6 (12)

Excitation system

SHUNT

Winding pitch

2/3

AVR model

R120

Overspeed

2250 R.P.M.

Voltage regulation

± 1 %

Coolant air flow

0.13 m3/s

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic start generating set panel of microprocessor-based design which is capable of interfacing with electronic engine through the can-bus J1939. It is fully configurable by PC software, yet most settings can be programmed by front fascia buttons. If Mains voltage is to be monitored, DSE6120MKIII can be offered. Circuit Breaker Schneider or ABB, 3 Pole MCB (4 Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 117 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

 

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT80 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT88S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 4045TF120 / 4045TF158

Cylinders & Arrangement

4; vertical in-line

Bore & Stroke (mm)

106 x 127 mm

Induction system

Turbo Charged

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.0:1

Cooling System

Water cooled

Displacement

4.5 liters

Lube oil capacity

12 liters Max

Coolant capacity

8 liters

Standard governor (Optional)

Mechanical (Electronic)

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

18.5

0.049

Consumption @ 75% Load (L/H)

14.5

0.038

Consumption @ 50% Load (L/H)

10.0

0.026

Consumption @ 25% Load (L/H)

6.0

0.016

Radiator Cooling Air Flow (m3/s)

2.5

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

501

Max exhaust gas flow (m3/min)

14.5

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL044B

Frequency / No. of poles

60Hz / 4P

Ingress protection

IP23

Insulation class

H

Terminals (Optional)

6 (12)

Excitation system

SHUNT

Winding pitch

2/3

AVR model

R120

Overspeed

2250 R.P.M.

Voltage regulation

± 1 %

Coolant air flow

0.3 m3/s

Certification

  • The complete generating set is type-tested according to ISO 8528-8 standard.

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 117 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

 

 

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT90 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT100S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

  5. This rating level at voltage 220/380 are achieved when upsizing alternator to TAL044D

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 4045TF220 / 4045TF258

Cylinders & Arrangement

4; vertical in-line

Bore & Stroke (mm)

106 x 127 mm

Induction system

Turbo Charged

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.0:1

Cooling System

Water cooled

Displacement

4.5 liters

Lube oil capacity

12 liters Max

Coolant capacity

25 liters

Standard governor (Optional)

Mechanical (Electronic)

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

21.0

0.055

Consumption @ 50% Load (L/H)

16.0

0.042

Consumption @ 75% Load (L/H)

11.0

0.029

Consumption @ 25% Load (L/H)

6.3

0.017

Radiator Cooling Air Flow (m3/s)

2.4

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

528

Max exhaust gas flow (m3/min)

16.3

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL044B

Leroy Somer TAL044D

Frequency / No. of poles

60Hz / 4P

60Hz / 4P

Ingress protection

IP23

IP23

Insulation class

H

H

Terminals (Optional)

6 (12)

6 (12)

Excitation system

SHUNT

SHUNT

Winding pitch

2/3

2/3

AVR model

R120

R120

Overspeed

2250 R.P.M.

2250 R.P.M.

Voltage regulation

± 1 %

± 1 %

Coolant air flow

0.3 m3/s

0.3 m3/s

Certification

  • The complete generating set is type-tested according to ISO 8528-8 standard.

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 117 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

 

 

 

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT125 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT135S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

  5. This rating level at voltage 220/380 & 127/220 are achieved when upsizing alternator to TAL044H

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 4045HF120 / 4045HF158

Cylinders & Arrangement

4; vertical in-line

Bore & Stroke (mm)

106 x 127 mm

Induction system

Turbo Charged

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.0:1

Cooling System

Water cooled

Displacement

4.5 liters

Lube oil capacity

12 liters Max

Coolant capacity

25 liters

Standard governor (Optional)

Mechanical (Electronic)

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

27.5

0.072

Consumption @ 75% Load (L/H)

21.0

0.055

Consumption @ 50% Load (L/H)

13.5

0.036

Consumption @ 25% Load (L/H)

7.5

0.020

Radiator Cooling Air Flow (m3/s)

3.0

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

536

Max exhaust gas flow (m3/min)

21.6

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL044D

Leroy Somer TAL044H

Frequency / No. of poles

60Hz / 4P

60Hz / 4P

Ingress Protection

IP23

IP23

Insulation class

H

H

Terminals (Optional)

6 (12)

6 (12)

Excitation System

SHUNT

SHUNT

Winding Pitch

2/3

2/3

AVR Model

R120

R120

Overspeed

2250 R.P.M.

2250 R.P.M.

Voltage Regulation

± 1 %

± 1 %

Coolant air flow

0.3 m3/s

0.3 m3/s

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 117 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT135 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT150S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 6068TF220 / 6068TF258

Cylinders & Arrangement

6; vertical in-line

Bore & Stroke (mm)

106 x 127 mm

Induction system

Turbo Charged

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.0:1

Cooling System

Water cooled

Displacement

6.8 liters

Lube oil capacity

19 liters Max

Coolant capacity

29 liters

Standard governor (Optional)

Mechanical (Electronic)

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

32.0

0.084

Consumption @ 75% Load (L/H)

25.0

0.066

Consumption @ 50% Load (L/H)

16.5

0.043

Consumption @ 25% Load (L/H)

9.3

0.024

Radiator Cooling Air Flow (m3/s)

2.8

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

569

Max exhaust gas flow (m3/min)

24.2

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL044H

Frequency / No. of poles

60Hz / 4P

Ingress protection

IP23

Insulation class

H

Terminals (Optional)

6 (12)

Excitation system

SHUNT

Winding pitch

2/3

AVR model

R120

Overspeed

2250 R.P.M.

Voltage regulation

± 1 %

Coolant air flow

0.3 m3/s

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 117 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

 

 

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT185 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT205S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

  5. This rating level at voltage 220/380 & 127/220 are achieved when upsizing alternator to TAL046B

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 6068HF150 / 6068HF158

Cylinders & Arrangement

6; vertical in-line

Bore & Stroke (mm)

106 x 127 mm

Induction system

Turbo Charged

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.0:1

Cooling System

Water cooled

Displacement

6.8 liters

Lube oil capacity

24.6 liters Max

Coolant capacity

29 liters

Standard governor (Optional)

Mechanical (Electronic)

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

42.0

0.110

Consumption @ 75% Load (L/H)

32.0

0.084

Consumption @ 50% Load (L/H)

21.0

0.055

Consumption @ 25% Load (L/H)

11.0

0.029

Radiator Cooling Air Flow (m3/s)

2.9

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

551

Max exhaust gas flow (m3/min)

31.5

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL044J

Leroy Somer TAL046B

Frequency / No. of poles

60Hz / 4P

60 Hz / 4P

Ingress protection

IP23

IP23

Insulation class

H

H

Terminals (Optional)

6 (12)

6 (12)

Excitation system

SHUNT

SHUNT

Winding pitch

2/3

2/3

AVR model

R120

R150

Overspeed

2250 R.P.M.

2250 R.P.M.

Voltage regulation

± 1 %

± 1 %

Coolant air flow

0.3 m3/s

0.58 m3/s

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPCAT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 117 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

 

 

 

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT200 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT220S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 6068HF120 / 6068HF258

Cylinders & Arrangement

6; vertical in-line

Bore & Stroke (mm)

106 x 127 mm

Induction system

Turbo Charged

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.0:1

Cooling System

Water cooled

Displacement

6.8 liters

Lube oil capacity

32 liters Max

Coolant capacity

27 liters

Standard governor (Optional)

Mechanical (Electronic)

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

47.0

0.124

Consumption @ 75% Load (L/H)

36.0

0.095

Consumption @ 50% Load (L/H)

23.5

0.062

Consumption @ 25% Load (L/H)

12.5

0.033

Radiator Cooling Air Flow (m3/s)

3.2

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

551

Max exhaust gas flow (m3/min)

37.5

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL046B

Frequency / No. of poles

60Hz / 4P

Ingress protection

IP23

Insulation class

H

Terminals (Optional)

6 (12)

Excitation system

SHUNT

Winding pitch

2/3

AVR model

R150

Overspeed

2250 R.P.M.

Voltage regulation

± 1 %

Coolant air flow

0.58 m3/s

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 342 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

 

The above ratings represent the generating set capability guaranteed within ±3%
at the reference conditions equivalent to those specified in ISO 8528/1 standard.

Notes:

1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.
2.This generating set is of fixed speed of 1800 rpm.
3.DT200 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.
4.DT220S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.
5.This rating level at voltage 220/380 are achieved when upsizing alternator to TAL046B

Engine Technical Data
Make & Model / GSPU JOHN DEERE 6068HFG20 / 6068HFU20
Cylinders & Arrangement 6; vertical in-line
Bore & Stroke (mm) 106 x 127 mm
Induction system Turbo Charged & air-to-air after cooled
Combustion Direct injection
Cycle 4 stroke
Compression ratio 17.0:1
Cooling System Water cooled
Displacement 6.8 liters
Lube oil capacity 32 liters Max
Coolant capacity 11.3 liters
Standard governor (Optional) Mechanical (Electronic)
Engine Speed 1800 rpm
Fuel & Oil Consumption Fuel Cons. Oil Cons.
Consumption @ 100% Load (L/H) 48.5 0.128
Consumption @ 75% Load (L/H) 37 0.097
Consumption @ 50% Load (L/H) 24.2 0.064
Consumption @ 25% Load (L/H) 12.8 0.034
Radiator Cooling Air Flow (m3/s) 5.6
Emissions regulations For non-regulated territories
Exhaust temperature ᵒC (max) 463
Max exhaust gas flow (m3/min) 40.2
Max. allowed back pressure (kPa) 7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.
  • Lubricating oil is according to Grade SAE 15W-40 API CI4.
  • The coolant should be 50% antifreeze and 50% fresh water.
Alternator Technical Data  
Make & Model Leroy Somer TAL046A Leroy Somer TAL046B
Frequency / No. of poles 60Hz / 4P 60Hz / 4P
Ingress protection IP23 IP23
Insulation class H H
Terminals (Optional) 6 (12) 6 (12)
Excitation system SHUNT SHUNT
Winding pitch 2/3 2/3
AVR model R150 R150
Overspeed 2250 R.P.M. 2250 R.P.M.
Voltage regulation ± 1 % ± 1 %
Coolant air flow 0.58 m3/s 0.58 m3/s

 Certification

  • The complete generating set is type-tested according to ISO 8528-8 standard.

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

 

Construction

Sheet Fabrication CNC shearing & bending
Paint type Heat-treated powder-coated
Paint application Electrostatic corona spraying
Durability tests §  IMPACT [EN ISO 6272]

§  Salt spray resistance [ASTM B117-73]

§  Humidity Resistance [ASTM D2247]

Compliance §  Panel is compliant with [ISO8528-8]

§  Clearance & Creepage [IEC60355-1]

§  Leakage current & Dielectric strength [IEC60355-1]

§  Protection against electric shock [IEC600 364-4-41]

Degree of protection IP55
Wire crimping §  Crimping force up to 20KN

§  Accuracy of 0.01mm

§  Each crimping is checked by Komax CFA+

Wire coding §  Wires are coded by wire color and cross-section

§  Wires are coded by printed numbers

§  Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

 

Certification

  • The control panel is certified by an ISO17025 accredited laboratory to have IP55 according to IEC60355

Genset Standard Features

 

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

 

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

 

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

 

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 342 L capacity.

 

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

 

Genset Optional Features

 

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

 

 

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT260 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT285S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

  5. This rating level at voltage 220/380 is achieved when upsizing alternator to TAL046H

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 6068HFG55 / 6068HFU55

Cylinders & Arrangement

6; vertical in-line

Bore & Stroke (mm)

106 x 127 mm

Induction system

Turbo Charged & air-to-air after cooled

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

17.2:1

Cooling System

Water cooled

Displacement

6.8 liters

Lube oil capacity

32.5 liters Max

Coolant capacity

33 liters

Standard governor (Optional)

Electronic

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

53.0

0.139

Consumption @ 75% Load (L/H)

41.0

0.108

Consumption @ 50% Load (L/H)

28.0

0.074

Consumption @ 25% Load (L/H)

15.5

0.041

Radiator Cooling Air Flow (m3/s)

3.4

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

468.5

Max exhaust gas flow (m3/min)

41.9

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL046D

Leroy Somer TAL046H

Frequency / No. of poles

60Hz / 4P

60Hz / 4P

Ingress protection

IP23

IP23

Insulation class

H

H

Terminals (Optional)

6 (12)

6 (12)

Excitation system

SHUNT

SHUNT

Winding pitch

2/3

2/3

AVR model

R150

R150

Overspeed

2250 R.P.M.

2250 R.P.M.

Voltage regulation

± 1 %

± 1 %

Coolant air flow

0.58 m3/s

0.58 m3/s

Certification

  • The complete generating set is type-tested according to ISO 8528-8 standard.

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 342 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump

 

 

 

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

NOTES

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.

  2. This generating set is of fixed speed of 1800 rpm.

  3. DT320 is the prime power rating of the generating set is where a variable load and unlimited hour usage are applied with an average load factor of 80% of the prime rating over each 24-hour period. Noting that a 10% overload is permitted for 1 hour in every 12-hour operation.

  4. DT350S is the standby power rating of the generating set is where a variable load limited to an annual usage up to 500 hours is applied, with 300 hours of which may be continuous running. Noting that no overload is permitted.

  5. This rating level at voltage 220/380 is achieved when upsizing alternator to TAL046H.

Engine Technical Data

Make & Model / GSPU

JOHN DEERE 6090HFG84 / 6090HFU84

Cylinders & Arrangement

6; vertical in-line

Bore & Stroke (mm)

118.4×136 mm

Induction system

Turbo Charged & air-to-air after cooled

Combustion

Direct injection

Cycle

4 stroke

Compression ratio

16.0:1

Cooling System

Water cooled

Displacement

9 liters

Lube oil capacity

40 liters Max

Coolant capacity

43 liters

Standard governor

Electronic

Engine Speed

1800 rpm

Fuel & Oil Consumption

Fuel Cons.

Oil Cons.

Consumption @ 100% Load (L/H)

72.0

0.189

Consumption @ 75% Load (L/H)

60.0

0.158

Consumption @ 50% Load (L/H)

42.0

0.110

Consumption @ 25% Load (L/H)

21.5

0.057

Radiator Cooling Air Flow (m3/s)

TBA

Emissions regulations

For non-regulated territories

Exhaust temperature ᵒC (max)

499

Max exhaust gas flow (m3/min)

58.5

Max. allowed back pressure (kPa)

7.5

The above performance data are valid as per the following specs:

  • Diesel Fuel is according to BS2869 Class A2 or equivalent.

  • Lubricating oil is according to Grade SAE 15W-40 API CI4.

  • The coolant should be 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & Model

Leroy Somer TAL046F

Leroy Somer TAL046H

Frequency / No. of poles

60Hz / 4P

60Hz / 4P

Ingress protection

IP23

IP23

Insulation class

H

H

Terminals (Optional)

6 (12)

6 (12)

Excitation system

SHUNT

SHUNT

Winding pitch

2/3

2/3

AVR model

R150

R150

Overspeed

2250 R.P.M.

2250 R.P.M.

oltage regulation

± 1 %

± 1 %

Coolant air flow

0.58 m3/s

0.58 m3/s

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic
start generating set panel of microprocessor-based
design which is capable of interfacing with
electronic engine through the can-bus J1939. It is
fully configurable by PC software, yet most settings
can be programmed by front fascia buttons. If
Mains voltage is to be monitored, DSE6120MKIII
can be offered.
Circuit Breaker Schneider or ABB, 3 Pole MCB (4
Pole available as Optional)

Construction

Sheet Fabrication

CNC shearing & bending

Paint type

Heat-treated powder-coated

Paint application

Electrostatic corona spraying

Durability tests

  • IMPACT [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity Resistance [ASTM D2247]

Compliance

  • Panel is compliant with [ISO8528-8]

  • Clearance & Creepage [IEC60355-1]

  • Leakage current & Dielectric strength [IEC60355-1]

  • Protection against electric shock [IEC600 364-4-41]

Degree of protection

IP55

Wire crimping

  • Crimping force up to 20KN

  • Accuracy of 0.01mm

  • Each crimping is checked by Komax CFA+

Wire coding

  • Wires are coded by wire color and cross-section

  • Wires are coded by printed numbers

  • Wires are coded by printed function of the wire

 

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL  Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over /Under AC Voltage High Oil Temperature Remote Start Input Battery Changer: 5A, 10A , UL Gen AC Voltage: 3ph VLL & VLN Lube Oil Temperature
Over /Under Frequency High Exhaust Temperature Emergency Stop Button Fuel Pump Control Gen Frequency: Hz Exhaust Temperature
Delayed Over Current Low Fuel Pressure Common Alarm Volt-Free Contact Extension: Gen Current: 3 phase A Engine Inlet air (Boost) pressure
Short-circuit Low Coolant Pressure Event Log (100 Events) Ethernet-Modbus TCP Power: KW, KVA, KVAR & PF Charging Ammeter
Over KW Low Fuel Level Weekly Exerciser RS485-  Modbus RTU Energy: KWhr, KVAhr, KVARhr Fuel pressure
High Engine Temperature Low Oil Level Audible Alarm GPS Tracker Lube Oil Pressure Coolant Pressure
Low Oil Pressure High winding temperature Standard CANbus J1939 Water in Fuel Detection Engine Coolant Temperature Fuel level
Maintenance Alarm High Bearing Temperature Pre/Post Heat Control Webnet Applications Battery DC Voltage Lube Oil Level
High/Low Battery Voltage Low Boost Pressure Data Logging SNMP Gateway DC Alternator Winding temperature 3xRTD
Low coolant level (Note 2) Fusible Link Fire Protection PLC Editor Inputs: 20mA, 10V Engine Speed Bearing Temperature RTD
3 ph Mains Sensing (6120)
Low Coolant Temperature
Oil Level Control Thermocouples Operating Hours Tier 4 Support
Note 1: some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard feature for Gensets above 200KVA, otherwise it is optional.
Note 3: There is limitation in the number of protections and measurements that can be offered with GMP260MK.
Other types of control Panels & Modules can be offered according to required specifications (DSE 7310/20, 7410/20, 8610, 8810 and Others).

Genset Standard Features

Assembly:

Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.

Fabrication:

– The engine/alternator assembly rests on skid with Anti-vibration mounting pads.

– The skid is made up of durable sheet metals and beams exceeding “Vibration & Torsion” Resistance Norms.

– A skid mounted fuel tank is supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.

– The control panel enclosure is made up of reliable metal sheet.

Paint:

-The skid and control panel enclosure are painted with heat-treated and power-coated electrostatic corona spraying.

– Paints passed durability tests conforming to international quality standards.

– Impact (EN ISO 6272)

– Salt Spray Resistance (ASTM B117-73)

– Humidity Resistance (ASTM D2247)

Works-Testing:

– All Gensets are tested prior to dispatch.

– Test is automatically generated and checked according to ISO8528

– Test certificate is issued for each Genset

Equipment:

– Water cooled Radiator with belt driven blower fan and full guarding

– Electric starter with solenoid Relay

– Battery Charging Alternator

– Energized to run solenoid

– Replaceable fuel, oil and air filters

– Heavy duty leads acid battery with matching capacity (Amps & CCA)

– One loose supplied industrial exhaust silencer – 16 DB noise reduction level.

– Integral Fuel Tank with 342 L capacity.

Documentation:

– User Manual for Operation, Installation and Maintenance guidance

– Wring Diagram.

– Test Report

– Maintenance Schedule

– Catalogues for Engine, Alternator & AVR

Genset Optional Features

Manual & Automatic Transfer Switches,

Synchronizing & Totalizing Panels

Fuel water separator

Water jacket heater

Oil heater

Fuel heater

Battery heater

Anti-condensation Heater

Air Shut-off Valve

Oil Sampler

Pre-lube Oil Pump